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6 Axis Pipes Robotic Welding Machine Programming Flexibility Low Failure Rate

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6 Axis Pipes Robotic Welding Machine Programming Flexibility Low Failure Rate

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Brand Name : Genius Robotics Zhenkang

Model Number : ZK1400-06

Certification : CE , ISO9001 , ISO14001

Place of Origin : China

MOQ : 1 set

Price : Negotiation

Payment Terms : T/T, L/C

Supply Ability : 500/Month

Delivery Time : 7 - 10 Working days

Packaging Details : Export standard plywood case, Metal seal box

Function : MIG MAG CO2 welding

Degree of freedom : 6

Payload : 6 kg

Driving type : AC servo Driving

Working radius : 1400 mm

After sales provided : Avialable to service overseas

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6 Axis Pipes Robotic Welding Machine Programming Flexibility Low Failure Rate


Robotic welding machine introduction

The GNS1400W - 06 arc welding robot has a maximum reach of 1400 mm and a hollow wrist structure that allows for easy management of cables and hoses around the torch, providing stable wire feeding and reliable offline teaching.

Robotic welding machine advantages

1. Simple to operate - ordinary workers can be trained.
2. Program design flexibility - program control, welding trajectory and speed, can be welded in the plane arbitrary curve combination.
3. Safety and Stability with ultra low failure rate - reduce maintenance and save production cost.
4. Full range of system fault diagnosis function - shorten the troubleshooting time.
5. High efficiency - 1.5 to 2 times more efficient than manual labor.
6. Flexible weldin - different welding seam can be preset different sizes of welding current and voltage, meet different welding seam once welding molding.
7. Robot special welding gun - comes with anti - collision sensor to prevent wrongly operation, damage to welding torch and equipment.
8. Welding slag protection - the whole equipment is fully sealed structure, which can effectively protect welding spatter and smoke dust, protect equipment and prolong service life.

Robotic welding machine control system functions

Integrated drive and control, open control system, comprehensive compatibility.

  • Adapt to a variety of welding power
  • Restarting a weld / arc reignition
  • Arc breaking restart
  • Scratch start
  • Sticky wire detection
  • (2D 3D 4D seek) Starting point search
  • Multistation reservation.
  • Swing arc ( Positive arc, Triangular arc, circular arc ) .

Robotic welding machine specification

Robot model ZK1400-06
Application Arc welding
Mounting Vertical ground installation
Number of axes 6
Payload 6kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.03mm
Maximum joint range J1 RV reducer ±160°
J2 RV reducer +110°, -70°
J3 RV reducer +65°, -120°
J4 RV reducer ±150°
J5 Hollow harmonic reducer +105°, -110°
J6 Hollow harmonic reducer ±320°
Maximum joint speed J1 RV reducer 201.9°/S
J2 RV reducer 198.3°/S
J3 RV reducer 198.3°/S
J4 RV reducer 296.2°/S
J5 Hollow harmonic reducer 197.5°/S
J6 Hollow harmonic reducer 247.2°/S
Allowable bending moment N.m J4 RV reducer 9.8N.m
J5 RV reducer 9.8N.m
J6 Hollow harmonic reducer 4N.m
Allowable inertia Kg.㎡ J4 RV reducer 0.3kg.㎡
J5 RV reducer 0.3kg.㎡
J6 Hollow harmonic reducer 0.05kg.㎡
Body total weight KG 185KG
Operating environment Temperature 0℃-45℃
Humidity 20%-80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity 6KVA (Robot) + 24KVA (Welding source)


Robotic welding machine welding power source introduction

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

  1. High speed DSP + FPGA multi-core system, can shorten control period to control arc effectively.
  2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
  3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
  4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
  5. Open type communication mode, robot can control all parameters of welding machine.
  6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.

6 Axis Pipes Robotic Welding Machine Programming Flexibility Low Failure Rate

Package

6 Axis Pipes Robotic Welding Machine Programming Flexibility Low Failure Rate

Advantages of robotic welding machine manufacturer

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have more than 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer, welding robot and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers welding robot and other industrial robots.

6 Axis Pipes Robotic Welding Machine Programming Flexibility Low Failure Rate









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