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High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

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High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

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Brand Name : Genius Robotics Zhenkang

Model Number : ZK1400-06

Certification : CE , ISO9001 , ISO14001

Place of Origin : China

MOQ : 1 set

Price : Negotiation

Payment Terms : T/T, L/C

Supply Ability : 500/Month

Delivery Time : 7 - 10 Working days

Packaging Details : Export standard plywood case, Metal seal box

Keywords : Aluminum welding robot

Welding material : Aluminum alloy fuel tank

Motor : AC Motor

Max payload : 10kg

Warranty : 1 year

Field : Industrial

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High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

Aluminum TIG welding robot for aluminum alloy fuel rank introduction

Aluminum alloy fuel tank has become a trend in heavy trucks. It uses pulsed MIG welding to weld aluminum alloy fuel tanks, and the welding robot is used in the production of heavy truck fuel tanks, which realizes the automatic welding of heavy truck fuel tanks, which greatly improves product quality and efficiency.

Advantage of aluminum TIG welding robot

1. Greatly improve production efficiency, reduce labor intensity, aluminum welding robot can continuous production of 24h a day, while the labor intensity of workers is very low.

2. To improve production quality and reliability of the product, to avoid human factors resulting in a decline in welding quality, product quality is greatly improved, the stability of the quality has been reliably guaranteed.
3. Shorten the preparation cycle of product modification and replacement, realize flexible production, one machine people can weld a variety of products; 4. Reduces welding quality to welder skills, reduce labor costs.

5. Increase the visibility and leather of application enterprises new image, increase the competitive ability of enterprises.

Laser tracking system used in the aluminum TIG welding robot

Due to the large number of aluminum alloy fuel tank production processes, there has been a large error accumulation in the circumferential seam welding. The weld trajectory has different fuel tanks. The weld seam is not straight after welding, and the welding is uneven, burnt through, and poorly welded. The phenomenon is more common. In order to solve this problem, a laser tracking system is used, which scans the actual weld space position in real time, compares the measured data with a preset trajectory, and feeds the difference back to the robot control system.


By adjusting the position of the welding torch, the welding gun is always kept at the proper position of the joint of the workpiece, which better solves the welding problem of the welding seam of the aluminum alloy fuel tank, so that the welding quality is greatly improved, and the welding ring has no welding defects. And the production efficiency has been greatly improved, realizing the robot unattended self-welding fuel tank.

Aluminum TIG welding robot body specification

Robot model ZK1400 - 06
Application Arc welding
Mounting Vertical ground installation, lifting, hanging
Number of axes 6
Payload 6kg
Max working radius 1400mm
Repeated posiontioning accuracy 0.03mm
Maximum joint range J1 RV reducer ±160°
J2 RV reducer +110°, -70°
J3 RV reducer +65°, -120°
J4 RV reducer ±150°
J5 Hollow harmonic reducer +105°, -110°
J6 Hollow harmonic reducer ±320°
Maximum joint speed J1 RV reducer 201.9°/S
J2 RV reducer 198.3°/S
J3 RV reducer 198.3°/S
J4 RV reducer 296.2°/S
J5 Hollow harmonic reducer 197.5°/S
J6 Hollow harmonic reducer 247.2°/S
Allowable bending moment N.m J4 RV reducer 9.8N.m
J5 RV reducer 9.8N.m
J6 Hollow harmonic reducer 4N.m
Allowable inertia Kg.㎡ J4 RV reducer 0.3kg.㎡
J5 RV reducer 0.3kg.㎡
J6 Hollow harmonic reducer 0.05kg.㎡
Body total weight KG 185KG
Operating environment Temperature 0℃ - 45℃
Humidity 20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity 6KVA (Robot) + 24KVA (Welding source

Welding effect of aluminum TIG welding robot

1. No rust on the surface, high unfolds, full welding, strong interface.
2. Good weld consistency, no grinding or reduction of grinding two - thirds.
3. No stomata on the surface, cracks, not fused, slag, solder tumor, fly base, arc pit cracks and other strong conditions appear.

High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

Welding torch clearing device of aluminum TIG welding robot

  1. Automatic start and stop,
  2. Automatic wire cutting,
  3. Automatic fuel injection,
  4. Automatic slag removal,
  5. Automatic cleaning depth adjustment,
  6. Automatic collection of welding slag,
  7. Forward and reverse adjustment,
  8. Speed adjustable,
  9. Anti-splash oil addition and other functions
  10. Fully automatic control and maintenance - free.

High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply









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robotic welding arm

      

ac mig welder

      
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